AIMTECH 4.5

Advanced Materials and Manufacturing Technologies in the Context of Industry 4.0/5.0

Project AIMTECH 4.5

AIMTECH 4.5

Advanced Materials and Manufacturing Technologies in the Context of Industry 4.0/5.0

The proposed project envisions comprehensive research into advanced materials and manufacturing technologies in the context of Industry 4.0/5.0, with the aim of improving the design, production, and application of products in modern industrial environments. Special emphasis is placed on the application of high entropy coatings (High Entropy Alloys – HEA), whose deposition on various metal substrates using magnetron sputtering technology aims to enhance mechanical, tribological, and corrosion properties. To further improve the functional and mechanical properties of coated machine components, surface and heat treatments will be applied. The project includes the implementation and investigation of advanced manufacturing technologies such as 4-axis turn milling, 3-axis form milling, Wire Electrical Discharge Machining (WEDM), intended for machining difficult-to-process materials (such as metal foams, hard metals, composites, metals with HEA coatings, etc.), as well as robot-assisted welding. The possibility of applying alternative sustainable cooling techniques in these manufacturing processes will also be explored. The project also includes research into the applicability and efficiency of integrating Industry 4.0/5.0 elements with machine tools, assembly workstations, assembly lines, and internal logistics systems. In addition to research focused on the management and control of value-added process chains, various approaches to product quality control systems will be investigated through the integration of measuring devices and sensors.

Project Goals

The main objective of the AIMTECH 4.5 project is the analysis and demonstration of the role of advanced materials and manufacturing technologies in the development of a smart, sustainable, and adaptive industry, in accordance with the principles of Industry 4.0/5.0.

The specific objectives of the project are:

•  to analyze, model, and optimize the process parameters for magnetron deposition of high-entropy coatings and films on metallic substrates

•  to examine the microstructure, mechanical and corrosion properties, and wear resistance of high-entropy coatings and films on metallic substrates

•  to investigate the application potential of 4-axis turn-milling, WEDM, and robot-assisted welding for processing advanced and difficult-to-machine materials such as metallic foams, hard metals, composites, and metals with HEA coatings

•  to analyze, mathematically model, experimentally validate, and optimize advanced manufacturing technologies, and compare them according to defined performance criteria

•  to explore the feasibility of applying alternative sustainable cooling techniques in advanced manufacturing processes

•  to investigate, model, and develop a digital twin-based management system for assembly processes

•  to model, develop, optimize, and experimentally validate an advanced assembly process management system with dynamic adaptation, integrating complexity indicators and both objective and subjective operator metrics

•  to investigate the applicability and efficiency of Industry 4.0/5.0 elements within the production system, and to implement selected optimal systems based on data, feedback loops, and artificial intelligence

•  to develop and apply digital data processing and automated decision-making based on mechanical system damage status or changes in critical process parameters

The project aims to achieve the following programmatic indicators:

1.  Increase in the number of scientific publications, project proposals, and doctoral theses

2.  Strengthening international scientific collaboration and research activities

3.  Enhancement of human resources for scientific work

4.  Improvement of research infrastructure

5.  Contribution to open science through dissemination of results and data sharing

6.  Development of technologies with industrial application potential and collaboration with economic stakeholders

7.  Promotion of science and arts to the public

Additional objectives include: (i) development of mathematical models and digital tools for process optimization;(ii) validation of technologies under real industrial conditions;(iii) strengthening interdisciplinarity and capacity for future competitive project proposals.

Work Packages

WP1
Magnetron Deposition of HEA Coatings on Metallic Substrates
Experimental investigation of magnetron deposition to determine process input parameters (power, current intensity, gas flow, coating deposition time on various metallic substrates) and their influence on the microstructure, mechanical, corrosion, and tribological properties of HEA coatings on various metallic substrates.
WP2
Analysis and Processing of Results for the Optimization of Targeted Properties
Collected data will be analyzed and processed for the purpose of mathematical modeling and optimization of the resulting properties of HEA coatings on metallic substrates.
WP3
Modeling Output Characteristics of 4-Axis Turn-Milling
The influence of machining parameters, cooling techniques (conventional and alternative), and tool paths during 4-axis turn-milling (coaxial and orthogonal) of aluminum alloys and difficult-to-machine materials will be investigated with respect to workpiece quality, productivity, and process dynamics.
WP4
WEDM obrada: karakterizacija, modeliranje i primjena
Istražit će se mogućnosti i ograničenja postupka WEDM pri obradi teško obradivih materijala (metali s prevlakama, kompoziti, tvrdi čelici), s naglaskom na optimizaciju procesa.
WP5
Investigation of Robot-Assisted Welding
The applicability of robot-assisted welding in automated production will be analyzed, with a focus on process parameterization, quality control, and the role of sensors.
WP6
Development of Prototypes for Connectivity Modules in Production Systems
The connectivity potential of production system elements will be analyzed, industrial stakeholder requirements will be investigated, and prototype modules for system integration will be developed.

Project Team

Project Leader: Prof. Sonja Jozić, PhD

Prof. Sonja Jozić, PhD
Project Leader
Amanda Aljinović Meštrović, PhD
Researcher
Karla Antunović, MSc Mech. Eng.
Researcher
Prof. Dražen Bajić, PhD
Researcher
Prof. Jani Barle, PhD
Researcher
Prof. Boženko Bilić, PhD
Researcher
Marina Crnjac Žižić, PhD
Researcher
Asst. Prof. Nikša Čatipović, PhD
Researcher
Ivana Dumanić Labetić, PhD
Researcher
Assoc. Prof. Nikola Gjeldum, PhD
Researcher
Damir Jurić, MSc Mech. Eng.
Researcher
Marijana Kalajžić, MSc Mech. Eng.
Researcher
Asst. Prof. Jure Krolo, PhD
Researcher
Karla Kunac, MSc Mech. Eng.
Researcher
Prof. Branimir Lela, PhD
Researcher
Assoc. Prof. Marko Mladineo, PhD
Researcher
Stipe Perišić, PhD
Researcher
Asst. Prof. Jelena Čulić Viskota, PhD
Researcher
Edin Karišik, PhD
Researcher

Contact

For all enquiries related to the AIMTECH 4.5 project, please contact the project leader:

Prof. Sonja Jozić, PhD Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture University of Split Ruđera Boškovića 32, 21000 Split, Croatia

E-mail: Sonja.Jozic@fesb.hr